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Guide to Suction & Helix Hoses (Spiral Hoses) | Glory Engineering
PVC Spiral Suction Hose Heavy Duty Rubber Suction Hose Polyurethane Abrasion Resistant Suction Hose

Suction & Helix Hoses (Spiral Hoses)

A "Spiral" or "Helix" hose is a specialized hose designed for **suction and discharge (S&D)**. Unlike a "discharge only" hose (like a layflat), a suction hose is built with a rigid internal spiral (helix) made of PVC, plastic, or steel wire.

This guide from Glory Engineering Supplies serves as a complete technical reference. Its purpose is to explain the critical function of this helix—**to prevent the hose from collapsing under vacuum**—and to help you select the right material (PVC, Rubber, PU) for your specific application, whether it's water, slurry, or abrasive dust.

Why Choose Glory Suction Hoses?

Full Range of Materials

We stock all common types: clear PVC for water, oil-resistant PVC, heavy-duty Rubber S&D for slurry, and PU for severe abrasion (sawdust/grains).

Full Size & Fitting Stock

We carry a complete inventory of hose sizes (1" to 12") along with the necessary fittings, including Camlocks, shanks, and T-bolt clamps.

Durable, Kink-Resistant

Our hoses are selected for their strong helix construction, ensuring maximum flexibility, a full vacuum rating, and resistance to kinking and collapse.

Expert Assemblies

Our team provides professionally assembled hose sets with the correct shanks and clamps, ensuring a secure, leak-proof seal for your suction application.

Understanding Suction Hose Types

The hose material and helix type define its application.

Hose Type Construction Key Characteristics & Common Use
General Purpose PVC Smooth clear PVC tube with a white or colored rigid PVC helix.
  • The standard for water. Lightweight & economical.
  • Use for: Water suction, trash pumps, agriculture, light chemicals. (Clear wall allows visual confirmation of flow).
Heavy-Duty Rubber S&D Black rubber tube, fabric plies, and a high-tensile steel wire helix.
  • The heavy-duty "workhorse."
  • Use for: Abrasive slurry, sand, heavy-duty water discharge, and industrial vacuum trucks. Very durable.
PU (Polyurethane) Hose Clear PU wall, often with a bronze-coated wire helix.
  • Extreme abrasion resistance.
  • Use for: Sawdust collection, grain transfer, plastic pellets, and any dry, highly abrasive material.
Oil-Resistant PVC/NBR NBR-blended PVC tube with a rigid PVC helix.
  • Specialty hose for hydrocarbons.
  • Use for: Transferring oily water, diesel, and petroleum products in suction applications.

Technical Data: Pressure & Vacuum Ratings

Suction hoses are rated for both **Pressure** (pushing) and **Vacuum** (pulling). The vacuum rating is often measured in inches of Mercury (inHg), where 29.9 inHg is a perfect vacuum.

Hose Size (ID) General Purpose PVC Heavy Duty Rubber S&D PU (Abrasion)
1" 100 PSI6.9 Bar28 inHg 150 PSI10.3 Bar29 inHg ~50 PSI3.4 Bar28 inHg
1-1/2" 80 PSI5.5 Bar28 inHg 150 PSI10.3 Bar29 inHg ~40 PSI2.8 Bar28 inHg
2" 70 PSI4.8 Bar28 inHg 150 PSI10.3 Bar29 inHg ~35 PSI2.4 Bar27 inHg
3" 55 PSI3.8 Bar26 inHg 150 PSI10.3 Bar29 inHg ~30 PSI2.1 Bar25 inHg
4" 50 PSI3.4 Bar26 inHg 150 PSI10.3 Bar29 inHg ~25 PSI1.7 Bar20 inHg
6" 45 PSI3.1 Bar25 inHg 150 PSI10.3 Bar29 inHg N/A
8" 35 PSI2.4 Bar24 inHg 100 PSI6.9 Bar29 inHg N/A

Suction Hose Fittings & Couplings

Unlike high-pressure hoses, suction hoses use "shank" fittings that are inserted into the hose and secured externally with clamps.

Camlock Type C Hose Shank

Camlock Couplings

The #1 choice for suction hose. A shank (Type C or E) is inserted into the hose, allowing for quick connection to a pump (Type A or F).

Hose Shank or Barbed Fitting

Hose Shanks / Barbed

The part that goes *inside* the hose. It has "barbs" or "ridges" to grip the hose tube and create a seal when clamped.

T-Bolt or Band Hose Clamps

Clamps (T-Bolt / Band)

The external lock. T-Bolt or heavy-duty Band Clamps are used to tighten over the hose, compressing it onto the shank to prevent leaks or blow-offs.

Flange Hose Fitting

Flange Ends

For heavy-duty rubber S&D hoses, the fitting is often a "built-in" rubber flange or a shank-flange that is secured with clamps.

Suction Hose Installation & Care

Proper installation ensures a full vacuum seal and prevents premature failure.

DO: Use Proper Clamps

Solution: The seal is made by the clamp. Ensure the shank is fully inserted. Use heavy-duty T-Bolt or Band Clamps (often two per fitting) and tighten them securely.

DON'T: Exceed Pressure Rating

Problem: This is a **SUCTION** hose, not a pressure hose. Exceeding the low working pressure (e.g., on a pump discharge) can cause the hose to burst or blow off the fitting.

DON'T: Kink or Twist

Problem: Bending the hose too sharply will "kink" the helix, creating a flat spot that restricts flow and will eventually crack, causing a vacuum leak.

DON'T: Use PVC in Extreme Temps

Problem: PVC becomes very stiff and brittle in the cold (can crack) and very soft and weak in high heat (can collapse or kink easily). Use rubber for extreme temperatures.

Common Applications

  • Construction de-watering (water suction for "trash pumps").
  • Agricultural irrigation and liquid fertilizer transfer.
  • Industrial vacuum trucks (slurry, waste, hydro-excavation).
  • Dust & Sawdust collection (PU hoses).
  • Food processing (PVC/PU Food Grade suction lines).
  • Loading/unloading tank trucks (water, oil, chemicals).

Frequently Asked Questions (FAQ)

What is the "helix" (spiral) for?

The helix is the hose's "skeleton." Its only job is to provide structural rigidity to **prevent the hose from collapsing inward** when you apply suction (a vacuum). A hose without a helix (like a fire hose) will instantly flatten when you try to suck through it.

Can I use a suction hose for pressure?

Yes, but only for LOW pressure. As you can see in the table, the working pressure is much lower than a discharge-only hose. It is designed for vacuum, not high pressure. Never exceed the rated working pressure.

What's the difference between PVC and Rubber suction hose?

PVC is lightweight, economical, and often clear (so you can see the fluid). It's perfect for water and light-duty use. Rubber S&D is much heavier, more durable, has better temperature resistance, and is far superior for handling abrasives (like sand or slurry) or heavy-duty construction use.

Why is a PU (Polyurethane) hose used for sawdust?

PU has an abrasion resistance that is 5-10 times *better* than rubber or PVC. Sawdust, grain, and plastic pellets are highly abrasive and will wear through a PVC hose very quickly. A PU hose is specifically designed to handle this type of "dry material" abrasion.

Get Your Suction Hose Assembly

From a simple water pump hose to a heavy-duty abrasive slurry line, we have the right hose, fittings, and clamps. Contact the Glory team today for a quote on a complete assembly.

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